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Trusted by Engineers and Purchasing Leaders at the World's Most Successful Companies
LS Manufacturing has delivered reliable experience to over 28,000 customers by producing more than 250,000 complex parts
We specialize in complex, high-accuracy components produced in a single setup—reducing time, cost, and assembly risk. From prototypes to production, our 5-axis capability handles deep cavities, contoured surfaces, and multi-angle features with consistent quality across aerospace, medical, automotive, and industrial applications.
Struggling with multi-setup delays or intricate designs? 5-axis machining allows simultaneous movement along five axes, producing complex, high-precision components in fewer setups—reducing time, cost, and potential errors. Ideal for industries where accuracy and geometry matter most.
Choosing between 3-axis and 5-axis CNC machining is a critical decision that directly impacts your project's precision, complexity, timeline, and budget. The right choice ensures you achieve your design goals efficiently—avoiding unnecessary cost or capability limitations.
3-axis machining moves along the X, Y, and Z linear axes. It is a highly efficient and cost-effective solution for parts with flat surfaces and simple geometries, such as brackets, panels, and enclosures. Ideal for applications where speed, reliability, and economy are key, it delivers consistent results across a wide range of general industrial uses.
5-axis machining adds two rotational axes, allowing the tool to approach the workpiece from nearly any angle. This enables the production of intricate parts with complex curves, deep cavities, and organic shapes in a single setup. It is indispensable in aerospace, medical, and advanced automotive fields, where high accuracy, tight tolerances, and streamlined production of sophisticated designs are required.
While 5-axis machining often involves a higher initial investment, it can lower total project costs for complex parts by reducing setups and minimizing errors. For simpler, cost-sensitive designs, 3-axis machining remains a robust and economical choice. Understanding this distinction helps optimize your strategy for performance, budget, and timeline.
We support a wide selection of metals and engineering‑grade plastics, all validated for stability and machinability in multi‑axis setups. Our material library includes over 50 production‑ready options—from aluminum and stainless steel to PEEK and composites—ensuring your complex part performs as designed.
Aluminum offers an exceptional strength-to-weight ratio, outstanding machinability for complex geometries, and strong corrosion resistance. It is a premier choice for high-performance applications in aerospace, automotive, and consumer electronics, where reducing weight without compromising durability is critical.
ABS provides high strength and impact resistance with good heat tolerance, making it ideal for injection molding and machining durable, functional components in consumer electronics, automotive interiors, and structural prototypes.
LS Manufacturing offers a comprehensive selection of surface finishing solutions designed to elevate the performance and appearance of your 5‑axis CNC machined parts. From improving aesthetics and surface texture to enhancing durability and corrosion resistance, our finishes are engineered to meet functional and visual demands. Each treatment is applied to consistently conceal machining marks, ensuring a high‑quality, professional appearance across every component.
A chromate-based chemical conversion coating primarily for aluminum. It creates a thin, conductive layer that provides excellent corrosion resistance and serves as an ideal substrate for paint adhesion. It is a lightweight, economical alternative to anodizing, widely specified in aerospace, automotive, and military applications for corrosion protection and electrical conductivity.
A Type II anodizing process that builds a hard, transparent, and glossy oxide layer on aluminum. It significantly increases surface hardness and corrosion resistance while enhancing the metal's natural luster. Available in a wide spectrum of permanent colors, it is essential for consumer electronics, automotive trim, and architectural components demanding durability and a premium appearance.
A mechanical finishing process that propels fine media (e.g., glass beads) at high pressure to clean, texture, or matte a surface. It effectively hides minor tool marks, creates a uniform, low-glare satin finish, and provides an optimal key for subsequent painting or coating. Ideal for enclosures, handles, and parts requiring a clean, consistent, non-reflective aesthetic.
Creates a consistent, unidirectional satin grain on metal surfaces through precision abrasive brushing. This finish masks fingerprints and light scratches, offers a refined tactile feel, and reduces light reflection. It provides a premium, non-glare appearance for consumer-facing components like appliance panels, architectural hardware, and electronic bezels.
An immersion process where a charged part is coated with a paint film drawn from a water-based solution through electrophoresis. It provides exceptional, uniform coverage—including edges and recesses—with superior corrosion resistance. Primarily used as a primer or single coat for automotive frames, agricultural equipment, and high-durability industrial components.
An electrochemical process that removes a microscopic layer of material, smoothing micro-peaks and brightening the surface. Beyond achieving a brilliant, clean finish, it passivates stainless steel and other alloys, drastically improving corrosion resistance, decontamination, and cleanability. Critical for medical implants, semiconductor tools, pharmaceutical, and high-purity fluid systems.
An electroplating process that deposits a thin, adherent layer of gold onto a substrate. It provides superior corrosion resistance, excellent electrical conductivity, and a luxurious, decorative appearance. Used for high-reliability electrical connectors, RF shielding, commemorative items, jewelry, and aerospace components where performance, solderability, or aesthetics are paramount.
The surface finish directly from the CNC machine, characterized by visible, consistent tooling marks. It is the most cost-effective and fastest option, with no added processing time. Ideal for non-visible functional components, internal prototypes, and applications where minimizing cost and lead time is the highest priority over cosmetic appearance.
A chemical treatment for stainless steel that removes free iron from the surface and promotes the formation of a stable, inert chromium oxide layer. This process maximizes the alloy's natural corrosion resistance without altering part dimensions. A mandatory step for medical instruments, food processing equipment, and marine components to prevent rust and contamination.
A progressive mechanical abrasion process that refines a metal surface to a smooth, high-gloss, or mirror finish. It dramatically reduces surface roughness (Ra), improving cleanability, light reflection, reducing friction, and elevating visual appeal. Standard for luxury goods, food-grade equipment, optical components, and architectural features.
A specialized post-processing technique for thermoplastics (like ABS, PC, PMMA) that uses solvent vapors to gently melt the surface layer. This eliminates layer lines and microscopic imperfections, resulting in a crystal-clear, glossy, and smooth finish that enhances optical clarity and chemical resistance. Ideal for clear lenses, light guides, and display models.
An electrochemical process that deposits a protective zinc coating on steel or iron substrates. The zinc acts as a sacrificial anode, providing galvanic corrosion protection. It can be supplemented with various chromate conversions (clear, blue, yellow, black) for added resistance and color. A cost-effective and reliable solution for fasteners, brackets, automotive parts, and hardware.
Leverage our extensive network of ISO-certified CNC workshops across China to accelerate your supply chain. We integrate advanced machining centers, grinders, EDM, and automated lines to deliver precision parts with shortened lead times, clear communication, and dependable global logistics—from prototype to production.
At LS Manufacturing, we machine to exacting standards to meet your most demanding tolerance and delivery requirements. Our ISO‑9001 certified processes ensure consistent quality, with plastics typically held to ISO‑2768‑m and metals to ISO‑2768‑f specifications—giving you confidence in every high‑precision component.
| Parameter | Specification |
|---|---|
| Maximum Part Size | 4000 × 1500 × 600 mm |
| Minimum Part Size | 5 × 5 × 5 mm |
| General Tolerances | Within ±0.002 mm |
| Lead Time | From 2-3 days for standard projects, with complex designs requiring up to 2 weeks. |
Follow these optimized design parameters to ensure your complex parts are manufactured with precision, efficiency, and structural reliability. Adhering to these recommendations helps avoid machining issues, reduces lead time, and ensures your components perform as intended.
To prevent tool deflection and ensure part strength, maintain a minimum feature size of 0.5 mm in width or depth.
For high-accuracy assemblies, hold linear dimensions within ±0.005 mm to guarantee fit, function, and repeatability.
Drill precision holes from 1 mm to 40 mm in diameter without secondary reaming, saving time and cost.
Machine shafts within 2 mm to 300 mm in diameter, balancing tool access, torque capacity, and design intent.
Produce threads from M2 to M24. Include adequate relief at the bottom of blind tapped holes to ensure thread integrity and tool safety.
For clear, lasting identification, use a minimum text height of 1.5 mm and depth of 0.5 mm after machining.
Tackle intricate designs and tight deadlines with our dedicated 5-axis machining capabilities. We operate a fleet of advanced 5-axis CNC centers, encompassing both horizontal and vertical configurations, to deliver the precision and flexibility your most challenging projects demand. This capacity ensures we can handle complex geometries for prototypes and scale efficiently for production volumes, all while maintaining rigorous quality standards.
Our combination of sophisticated technology and seasoned engineering expertise allows us to serve diverse sectors—from aerospace and medical to automotive and industrial equipment—with components that are precise, durable, and built to specification.
Contact us today for a detailed quote or to discuss how our 5-axis CNC machining services can bring your complex part designs to life with accuracy and reliability.
Your success depends on complex parts made right the first time. Our 5‑axis CNC machining services deliver intricate, high‑accuracy components with exceptional first‑pass yield, supporting both rapid prototyping and full‑scale production runs.
Our ISO 9001 certified 5‑axis machining facilities, together with ISO 13485, ISO 14001, and IATF 16949, meet the highest international standards for quality management, environmental responsibility, and industry‑specific compliance—ensuring reliability even for your most geometrically challenging parts.
With a dedicated team of quality engineers and advanced inspection tools—including multi‑axis CMMs, optical scanning, and surface profilometers—we verify every complex contour and tight tolerance, ensuring each 5‑axis machined part meets exact dimensional and performance specifications.
From multi‑axis toolpath validation to final dimensional reporting, each stage follows rigorous, documented procedures. Full digital traceability and real‑time updates provide complete confidence in every delivery, anywhere in the world.
LS Manufacturing delivers precision 5‑axis CNC machining solutions engineered to meet the most demanding standards across advanced industries. Our commitment to multi‑axis technology, rigorous process control, and dedicated engineering ensures we produce reliable, complex prototypes and production components tailored to your exact requirements.
We specialize in machining intricate, multi‑contoured parts with tight tolerances down to ±0.01 mm. By utilizing simultaneous 5‑axis movement, we achieve consistent accuracy and superior surface finishes—ideal for aerospace, medical, and automotive applications where precision is non‑negotiable.
Our modern 5‑axis machining centers and optimized workflows enable faster turnaround from prototype to production. Completing complex features in a single setup reduces handling, minimizes error, and accelerates your time‑to‑market without compromising on quality.
From initial design review to final part validation, our engineers provide actionable DFM insights specific to 5‑axis machining. We partner with you to optimize geometry for manufacturability, select suitable materials, and ensure every component performs reliably—helping you reduce cost, risk, and development time.
A customer's words mean more than ours see what our satisfied customers have said about how we fulfilled their requirements.
Facing the challenge of machining a high-performance, monolithic titanium thruster housing with complex internal coolant channels, the Stanford Aeronautics Lab turned to LS Manufacturing. Utilizing our advanced 5-axis CNC machining and turn-mill compounding capabilities, we produced the mission-critical component to exacting tolerances of ±0.005", enabling a 15% increase in thrust-to-weight ratio for their experimental micro-satellite platform.
A pioneering medical device startup faced the challenge of machining a complex, lightweight titanium wrist joint for a minimally invasive surgical robot. The part required ultra-tight tolerances (±0.005 mm), biocompatible surfaces, and intricate internal channels for cabling—a geometry impossible with traditional 3-axis milling. LS Manufacturing's 5-axis CNC technology enabled the complete machining of the monolithic component in a single setup, achieving the necessary precision, strength, and cleanability for sterile operating environments, accelerating the product's path to clinical trials.
A leading robotics integrator challenged LS Manufacturing to produce the central, monolithic carbon fiber composite effector for a new high-speed Delta robot. The part demanded extreme lightness to achieve 8G accelerations, yet required exceptional rigidity and precise mounting interfaces for vacuum grippers. Utilizing our 5-axis CNC machining expertise with advanced composites, we delivered a complete, weight-optimized effector in a single setup. This eliminated assembly errors and achieved the critical stiffness-to-weight ratio, resulting in a 20% increase in the robot's pick-and-place cycle time for our client's consumer electronics production line.
Fast, efficient, continuous multi‑surface machining with superior transitioning and surface quality. Our synchronized 5‑axis machining centers maintain uninterrupted motion across all axes, enabling complex geometries to be completed in a single setup. This reduces handling, improves accuracy, and delivers exceptional surface finishes with tight tolerances, ideal for aerospace, automotive, and medical components where precision and aesthetics are critical.
Fixed‑position machining with enhanced stability, shorter lead times, and lower cost. Also known as positional 5‑axis, this method locks the part in an optimal orientation, then applies standard 3‑axis milling strategies. By utilizing shorter, more rigid cutting tools, we achieve better dimensional stability, faster cycle times, and lower setup costs—making it ideal for machining multi‑sided parts that demand tight tolerances at an economical price.
Whether your part requires continuous 5‑axis motion or stable multi‑side positioning, LS Manufacturing has the technology, expertise, and capacity to deliver high‑precision components—on time and within budget.
LS Manufacturing provides two advanced 5-axis machining solutions—Trunnion-Style and Swivel-Rotate-Style—to meet diverse manufacturing needs. Understanding their distinct advantages ensures your project achieves the best balance of precision, stability, and production efficiency.
Trunnion-style systems feature a fixed table and a spindle that moves and rotates along two rotary axes. This design delivers enhanced stability, making it ideal for machining large, heavy, or tall components that require full five-side access in a single setup. By minimizing vibration and repositioning, this method ensures superior surface finishes, tighter tolerances, and reduced setup time—solving common challenges in aerospace, automotive, and energy-sector part production.
Also known as table-table configuration, swivel-rotate-style machining mounts the workpiece on a tilting and rotating table while the spindle remains stationary. This setup excels in handling small to medium, highly intricate parts that demand exceptional precision and fine feature detailing. With excellent tool accessibility and minimal interference, it is the preferred choice for medical implants, precision sensors, optical components, and other applications where ultra-high accuracy and delicate handling are critical.
Whether your project involves large structural components or detailed, precision-driven parts, LS Manufacturing has the advanced 5-axis technology and expertise to deliver optimized machining results—on time and within spec.
Traditional machining setups often result in higher costs and extended lead times due to multiple repositioning steps. LS Manufacturing's 5‑axis solutions eliminate these inefficiencies, delivering superior precision and faster completion for complex designs.
Complex Geometries in a Single Setup: Produce intricate shapes and deep cavities without repositioning, significantly reducing handling and errors.
Enhanced Accuracy & Repeatability: Hold tight tolerances down to ±0.005 mm, ensuring perfect fit for critical assemblies.
Superior Surface Finish Directly from Machine: Achieve exceptional part quality, reducing the need for secondary finishing.
Increased Productivity: Complete parts faster by consolidating multiple operations into a single, efficient workflow.
Smart Toolpath & Material Conservation: Minimize waste and optimize cycle times, especially valuable for high‑cost materials.
Reduced Production Risk: Our process minimizes error sources, from setup inconsistency to tool vibration, ensuring predictable outcomes.
LS Manufacturing's 5‑axis CNC machining is the preferred process for high‑value components in industries where complexity, reliability, and precision are non‑negotiable.
Craft robust structural parts and engine components that perform under extreme conditions, meeting rigorous industry standards.
Machine intricate transmission systems and powertrain components with deep cavities and tight tolerances.
Produce patient‑specific medical components and instruments that meet stringent biocompatibility and surface quality requirements.
Build high‑quality production tooling to support efficient and accurate mass manufacturing of a wide range of products.
Develop durable, corrosion‑resistant propulsion and hull components for reliable performance in demanding environments.
Machine critical parts for power generation and renewable energy systems, ensuring long‑term operational efficiency and reliability.
Stay updated with the latest news and announcements from LS Manufacturing. Explore our latest articles below.
Absolutely. LS Manufacturing's 5‑axis CNC centers achieve high precision through single‑setup machining. This eliminates the cumulative errors associated with multiple repositionings, providing unwavering repeatability and exacting fit for complex parts. We consistently hold tolerances to ±0.005 mm, ensuring your most demanding specifications are met for aerospace, medical, and automotive applications.
The investment for 5‑axis milling depends on part complexity, material choice, finish requirements, and order quantity. LS Manufacturing focuses on delivering precise, complex parts where quality and reliability are paramount. For a detailed, transparent quote that reflects your project's specific needs, upload your CAD files through our secure platform.
Opt for 5‑axis CNC machining with LS Manufacturing when your part design incorporates deep cavities, intricate contours, or features requiring multiple angled approaches. This technology is critical when complex geometries demand the dimensional integrity of a single setup, removing the inconsistencies, increased handling, and added cost of multiple fixtures. It's the definitive choice for high‑performance components where precision cannot be compromised.
The core difference is in capability and outcome. 3-axis machining moves in three linear directions (X, Y, Z), often requiring multiple manual setups to machine different sides. This introduces cumulative errors, increases handling time, and raises costs for complex parts. 5-axis machining adds two rotational axes, allowing the tool to approach the workpiece from any angle in a single, automated setup. This eliminates the errors and delays of repositioning, making it the definitive solution for intricate, high-value components where precision, speed, and reliability are critical.
5-axis CNC machining is a precision manufacturing process where the cutting tool or workpiece moves along five simultaneous axes. You need it when your part design includes complex contours, undercuts, deep cavities, or compound angles that are impossible or prohibitively expensive to produce accurately with traditional 3-axis methods. It's not just a machine feature; it's a strategic solution for prototyping and producing mission-critical components in aerospace, medical, and automotive sectors, where design integrity cannot be compromised by multiple setups.
A 5-axis CNC machine works by intelligently synchronizing movement along three linear axes (X, Y, Z) with rotation around two additional axes (typically A and B). This coordinated movement allows the tool to maintain the optimal cutting position and orientation relative to the complex part geometry. By machining the entire component in one precise, continuous operation, the system virtually eliminates misalignment errors between features, ensures superior surface finish, and dramatically reduces the total production time—delivering parts that are more accurate, consistent, and cost-effective in the long run.
LS Manufacturing's 5-axis CNC machining delivers exceptional precision, routinely holding tolerances tighter than ±0.001″ (±0.025 mm) and capable of achieving ±0.005 mm for critical features. This high level of accuracy is ensured by our calibrated equipment and stringent inspection process, guaranteeing every part meets your exact specifications and GD&T requirements for a perfect fit and reliable performance.
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